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July 21.2025
3 Minutes Read

Hyliion and the US Navy: Scaling Clean Energy with the Karno Power Module

Close-up of Hyliion website on screen, showing URL and navigation menu.

Hyliion Takes This Step Forward with the US Navy

Hyliion, a company known for its commitment to revolutionizing the energy sector, has made headlines once again. The US Navy has honored Hyliion with a Phase II Small Business Innovation Research (SBIR) contract valued at $1.5 million. This contract will focus on their innovative Karno power module, designed to generate clean electricity using a multi-megawatt system. The project will span a period of 18 months and is expected to begin immediately.

A Step Towards Future Energy Solutions

The primary aim of this contract is to enhance the scalability of the Karno power generation system, which has promising applications both on naval ships and in stationary military sites. As outlined by Hyliion's CEO, Thomas Healy, the goal is to create a power solution tailored to the diverse energy needs of the Navy, particularly in terms of adaptability for various missions.

Previous efforts in Phase I allowed Hyliion to conceptualize the design and architectural plans needed for a naval-compliant generation system, setting the stage for this critical next phase. Now, they will focus on developing crucial technologies such as integrated software, power electronics, and refined motion control systems to optimize performance under challenging conditions.

The Environmental Edge of Karno Power Module

One of the standout features of the Karno power module is its unique operational mechanism; it generates electricity through heat rather than traditional combustion methods. This innovative design not only supports a broad range of over 20 fuel types but also ensures high efficiency while minimizing maintenance needs and reducing acoustic and thermal emissions. Moreover, as environmental concerns heighten in today's military conversations, the Karno system’s lesser environmental footprint is a significant advantage, aligning with the Navy’s sustainability goals.

Technological Benefits and Military Relevance

As Hyliion embarks on the next phase, they aim to tackle several key objectives. This includes the development of software aimed at managing multiple Karno modules efficiently, ensuring a stable power supply amidst operational pressures. Furthermore, the upgraded integrated drive electronics will meet stringent size, weight, power, and cost (SWaP-C) requirements while adhering to specific naval operational standards.

The emphasis on scalable and resilient power solutions couldn't come at a better time. The increasing dependence on technology in warfare and the push for energy-efficient options align perfectly with the Navy's strategic objectives. Hyliion’s Karno initiative could very well redefine energy standards not just within the Navy but potentially across various branches of the armed forces.

Looking Ahead: The Future of Naval Technology

The future is indeed promising for Hyliion, especially with their Karno system at the forefront of military energy solutions. With the backing of the Navy and emerging technologies on the horizon, Hyliion is well-positioned to lead the charge towards a cleaner, more efficient military operation.

As global military tactics evolve, the technology developed through this contract will play a critical role in meeting future energy demands. Hyliion's contributions signal a movement towards a more sustainable military framework, showcasing the transformative potential of innovation in support of national defense.

Conclusion: Where Technology and Defense Meet

The collaboration between Hyliion and the US Navy illuminates the growing intersection of technology and defense needs. As Hyliion works to refine their Karno power module under the Phase II SBIR contract, both the company and the Navy are taking significant strides toward sustainable military energy solutions. For those interested in the future of military technology, Hyliion's progress is a development worth following closely.

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